Exploring Lavash: Production Challenges & Solutions

Do you guys know what lavash is? A flat bread that has been made in Armenia for centuries. You try to eat as much cheese as possible, raw cheese makes the game insane. 

Traditional Armenian Lavash Recipe Traditional Armenian Culinary Secrets

To make lavash, a dough is created by mixing flour with water, salt and occasionally sugar. Knead the dough until it is soft and elastic. Thereafter, is portioned out into small balls and flattened with a rolling pin. The flatbread line sheets are then baked on a special flat saj, an oven turned to a very great extent. 

As soon as the lavash goes in, it will start puffing and browning. As soon as it's cooked, you remove it from the saj and leave to cool. So, it is a soft and stretchy flat bread that our filling rolls up to just perfection. 

Solving Manufacturers Most Common Problems

Even though lavender is a centuries-old tradition, it presents several challenges. A major difficulty which the manufacturers face is to sustain with demand. The more lavash grows popular, the higher the necessity to produce it. This can result in wear and tear on Flatbread Making Machine and man power ultimately causing delays in the production process. 

One other stumbling block we often face is keeping the standard of quality across the board. Consistency: Each flatbread production line batch of lavash must taste, feels and looks the same. It is really difficult to achieve this level of quality, especially when dealing with all natural ingredients that can vary a bit in terms of quality from one batch to the next. 

Discovering new technologies & methods transforming the world

Manufacturers must face to these challenges by using new technologies and innovations that have the potential to shake the very foundations of high-speed lavash production. Here are examples of some innovative enhancements including usage of automated equipment for the mixing, kneading, and rolling process. The result is increased efficiency and better product uniformity. 

There is also a major breakthrough in construction of special ovens which bake several sheets of lavash at the same time. This one increase productivity and reduce time to cook for each output. In addition, companies are offering innovative lavash with different ingredients and flavors. 

Ideas for reducing waste and environmental damage. 

But as it is not just about producing more lavash faster, but also doing so in a sustainable manner. As every manufacturer wants to minimize waste and use resources more effectively. That means anything from recycling water in production, repurposing packaging to utilising vendors that are close-by so as not to tack on more carbon emissions for transportation. 

A small number of companies are even looking into new ways so as to reduce dependency on the old school fuels for example Tampa solar power. With these changes, the companies will not only be able to decrease their environmental impact but also attract consumers who seek greener food alternatives. 

Combining old-school techniques with new school technology in making lavash

Among the most advanced methods and techniques for production of lavash, it is necessary to remember the traditional craft that has passed down in Armenia from generation to generation. Therefore, it is essential to maintain a balance between these traditional measures and the state-of-the-art ways to develop exceptional lavash.