Pastry production lines/dough laminating line are mainly used to make baked products with a crispy or crunchy texture. Due to the modular design, products such as Danish pastry, puff pastry, palm puff pastry, swirl pastry, frozen laminated dough, etc. can be easily produced on the same production line by adjusting the relevant mechanisms.
In order to meet the production of filled products, JUHENG can provide various filling systems suitable for liquid, soft, granular and viscous ingredients.
This production line is equipped with 2 freezers for use during production and processing. The freezer temperature is adjustable and the freezer can be located above the production line or on the ground.
Industrial output | ≤1500kg/hr |
Belt width | 650mm |
Dough band width | ≤600mm |
Thickness range | 2mm-30mm |
Butter tier No. | ≤49 layers |
Butter : dough | 1:1-1:10 |
Power | 105kw |
Line type | Z shape or L shape |
Line size | L 43.0m* W 9.5m* H 4.2m |
Hopper height | 2100mm |
Machine weight | 50000kg |
Hopper volume | ≤ 200kg/time |
Features
The system includes two sets of freezers that can be positioned above the production line or on the floor. These freezers maintain a low temperature for the dough belt, enhancing the final product's quality. Inside the freezer, a belt conveyor facilitates cold air circulation, targeting the center of the belt to minimize surface drying. The use of two distinct folding units significantly improves the butter layer's quality in the end product. With the appropriate forming knife, the line can produce a variety of products. Additionally, the automatic tray loading system boosts production efficiency and reduces labor costs.
Detailed information of the processing line
1. Put the kneaded dough on the conveyor belt.
2. The dough is pre-pressed and pressed into a neat dough sheet, and then enters the three-roll dough press for preliminary pre-pressing.
3. The dough sheet is wrapped with pastry.
4. The dough sheet wrapped with puff pastry enters the three-roll dough press and is pressed into a neat dough sheet
5. Fold the dough sheet first.
6. Dough folding process.
7. Put the folded dough into the three-roll dough press again for rolling and thinning.
8. Curling process.
9. The dough is folded again.
10. Machines such as bread machines and pastry machines can be added to produce different products according to needs.
11. Put into trays for sorting
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